INTRODUCTION

It is our great pleasure to introduce ourselves as a leading manufacturer for Chemical,
Petrochemical, Bio-chemicals & Pharmaceutical equipment’s.

R.S.Samant Engg. Pvt. Ltd.  was started in the year 1995. We handle different activities such as Designing, Engineering & Manufacturing of Chemical Equipment’s, Piping, and Site Erection & Commissioning. Now R.S.Samant Engineers has been widely recognized as a reliable source for total and simple solution for Chemical, Petrochemical and Bio-chemical industries.

We are manufacturing different types of tailor made items like Pressure Vessels, Heat Exchangers, Columns, Agitated Reaction Vessels, Reaction Kettles, Autoclaves, Mixers, Blenders, Storage Tanks, Lead Lining Vessel, Rubber Lining Vessel, Pressurized Equipment’s and Non Pressurized Equipment’s, etc. Over the years we have developed necessary infrastructural facilities along with our close associates, to meet the needs of high quality equipment conforming to National & International code requirements under third party inspecting services.

Our constant efforts to establish healthy business relations with our valued customer because of our best quality and prompt delivery commitments.

COMPANY DETAILS

• NAME                                   : R.S.Samant Engg. Pvt. Ltd. 

• FOUNDER DIRECTOR                : Mr. : R.S.Samant
                                                        H.D.Samant
                                                        I.S.Pathan
                                                        G.D.Pai

• YEAR OF ESTABLISHMENT        : 1994

• FACTORY ADDRESS                 : D-20,Additional Ambernath MIDC. Anand Nagar, Ambernath.
                                                Dist - Thane - 421 506

TEL. NO.                                  : +91- 251-2620790, 2620789

FAX NO.                                   : +91- 251- 2620788

E-Mail                                     : rssepl@rediffmail.com
                                                rssepl@indiatimes.com

• WORKSHOP DETAILS :

• R.C.C. Const                           : 1500 Sq. Ft.

• Structural area                       : 6000 Sq. Ft.

• Open Area                             : 2000 Sq. Ft.

• Capacity                                : 400 Tons

LEGAL AND FINANCIAL DETAILS

                                       
• SSI Registration No.                 - 112484557

• M VAT TIN  No.                       - 27250021296 V.                  

• P.A.N. No.                              - AABCR3055N

• E.C.C. No.                              - AABCR3055NXM001

  AUDITORS                               - M/s. M. V. Bhave & Co. Dombivli

  BANK DETAILS
• Our Bank                                - Bank Of India Rajaji Path, Dombivli (E)

• Bank Facility                          - Credit Facility (O.D. & C.C.)

. Our Turn Over                         -  Year 2005-2006  Rs.1.20 Crore
                                                  Year 2006-2007  Rs.2.50 Crore
                                                  Year 2007-2008  Rs.3.10 Crore                                                                                                Year 2008-2009  Rs.5.00 Crore

Equipments fabricated by RSSEPL
High Pressure Autoclaves / Reactors with Agitator Assembly provided with stuffing box or    mechanical seal depending upon working pressure and temperature.
Complete Solid / Liquid Filtration Systems & Liquid / Liquid Distillation Systems in other separation    means
Ball Mills and other size Reduction, Ribbon & Cone Blenders for unifirm mixing of solid powders.
Heat Exchangers (All as per TEMA) Condensers, Evaporators & sub-coolers
Pharmaceuticals machines as per customers needs
Self supported Chimneys up to 80 Mtr. height
Complete Incineration Plants for various clients
  Fabrication of Y Type Antimonial Lead Valve
We also undertake Erection Jobs of Chimneys & Storage Tanks.
Laboratory Steam Generator upto 100 Services offered by RSSEPL
We also take contracts for pipeline works (i.e. oil piping , I.B.R.)
We have completed high pressure pipeline (test pressure : 35 Kg/cm2)
At heavy water plant, Kota, Rajastan, in year 1999. (dept. of Atomic energy)
At heavy water plant, Manuguru, A.P. in year 2001. (dept. of Atomic energy)
At heavy water plant, Manuguru, A.P. in year 2005. (dept. of Atomic energy)
We have also undertaken leading and lead bonding work at various sites

• DESIGN FACILITIES FOR EQUIPMENTS WHICH WE MANUFACTURE

Our organization is well established, with all latest technique and technology, which is important & indivisible part of our Company’s Production Technique.

• Computer Hardware
* Pentium - IV - 6 Nos.
* PRINTER Design jet 100 - 1 No.
* PRINTER Design jet 500 - 1 No
* Printer - 6 Nos.
* LaserJet Printer _ 2 No.

• Software for Analysis design

• AUTOCAD Release 2006
• Windows XP

• Our Well Established Library

* Our library is fulfilled with basic Engineering and Design books, hand books-catalogues and various    standard codes, which are helpful in designing of various equipment’s and systems, which are    used in Chemical, Petrochemical & Bio-chemicals industries.

MANUFACTURING FACILITIES & AVAILABLE MACHINERY LIST :

Quality Assurance Plan
 
Drawings:- Based on parameters, design and drafting are done as per relevant code requirement. These are checked by Client / Consultants & approved before commencement of work.
 
Identification of material and components for pressure Parts ( Raw Material)
Verification with manufacturers T.C. with regard to the properties like physical, Chemical, size, finish visual defects & stamping Full Testings to specification at random.
 
Identification of material and components for Non pressure Parts:-
Testing as per material specification with regard to the properties of material, size, finish visual defects.
 
Incoming and issue of stores material and consumables:-
Verification and correction with indents / Test certificates where applicable, Checks of gardens and validity with respect to application in process against job indent.
 
 Fabrication and inprocess Inspection:-

• WPS :- As per ASME Sec. IX/IS 2825 or applicable code. Formats as per respectivecode.

• PQR:- As per related WPS quantum of check 100% Reference document WPS acceptance norms    ASME Sec. IX, VIII Div. I or applicable code.

• Weld fit-up:- Long seam, Circ. Seam, shell / Head, nozzles, etc. Quantum of check 100%. Reference Approved Drawings. Type of check; Dimension, Geometry, Edge preparation Alignment, Circulatory & finish as per approved drawings.

• NDT:-

•D.P. Test:- Test for detection of Surface discontinuity. Type of check, visual (after application and removal of penetrate and spraying of developer). Quantum of check 100% over weld, after back chip or interpass grinding reference document ASME Sec.  V or respective code. Format of record ‘Inspection Report’.

•RT:- Test for detection of Internal Flaws in weld by radiography as per code. Reference document, ASME Sec. V. Acceptance norms, ASME Sec. VIII Div. 1 or applicable code, Format of record ‘Inspection Report and radiographed films.’

•Dimensional Inspection:- To check overall dimensions as per approved drawings,Quantum of check 100%. Acceptance norms ASME Sec. VIII Div I. / Respective Code Format ‘Inspection Report’.

• Hydrostatic Test / Pneumatic Test:- To check leak lightness. Quantum of check100% Reference documents, approved drawings, specified test pressure. Duration of test, Half an one hour. Acceptance norms, no leakage. Format of record, ‘Inspection Report’.

• Vacuum / Simulation Test:- Type Check, the equipment is subjected to prespecified external pressure. Quantum of checks ; 100% Reference document ; as per prior approved procedure. Acceptance norms, no damage. Format of Record ‘Inspection Report’.

QUALITY CONTROL
                     
Active implementation of good quality is our first priority. We are perform all necessary checks & tests activities as per relevant standard codes. We are maintaining the proper documentation for improvement of best quality products & never compromise in quality & commitments of delivery schedule.

List of Tools and Technique for Inspection facility

• ‘D’ Meter for thickness check (Ultrasonic)
• Dial Gauges.
• Vernier Calipers. (Range : 0 – 300 mm.)
• Micrometer Screw Gauge (Range – 0 – 150 mm.)
• Techometers.
• Tong Tester.
• Radiography Viewer
• Moly Tester.
• Pressure Gauges.
• Test Pit for Agitator Running Trial.
• NDT & DESTRUCTIVE TESTING.
• D. P. Test                  In Home
• Hydro Test                 In Home
• Vacume Test              In Home
• Radiography               In House by third party agency M./s  Kothare Metlab
• Static Balancing         In House
• Dynamic Balancing     By third party approved contractor
• Running Trials             In House
• Ultrasonic Testing /     By third party approved contractor

            M.T. / P.T.                 M./s Ultra-Tech Inspection Agency
            Physical Testing,        By third party approved contractor
            Chemical Analysis,     M./s Subodh Technologists
            Impact Test, & Corrosion Test             M/s Elca Laboratories
            (Practice A,B,C,D & E)

• Instrument Caliberation                        M./s IDEMI & M./s OTIS (I) P. Ltd.

Visual & Dimensional Checking of Process material
                  

Our Quality Control Department carries out the following checkpoints as per relevant standard code for visual dimensional checking of the process materials.

• Specified dimensions (Length x Width / Diameter x Thickness)
• Specified material Class, code & Certificates
• To check physical / visual defects such as scratches, pits & etc.

General Checks

• Geometrical Defects:- Inspection of defects in forming bending, forging, drawing with respect specified check on tolerance on circulatory, thinning & distortion. Check on weld fit up’s root gap, weld profile, run-in and run-out Plates etc.

• Weld Defects:- Check on lack of fusion, lack of penetration, excess reinforcement, undercuts, born through, blow holes, porosities, etc.

• Process Defects:- Check on welding current, Voltage, speed, feed, weld beads, electrode drying, weld edge cleaning, manipulation of electrodes, back-gauging / chipping / grinding, purity & flow rates of shielding / purging gases.

• Post weld Heat Treatment:- Check against pre determined procedural requirement as per relevant code. Scrutiny of heat cycle chart with respect to predetermined testing and cooling rates.

• Surface Treatment:- Check against the procedure as per specified requirement for picking, passivation, sand / Grit Blasting, clearing and application of primer.

• Painting:- Check on quality, dry film thickness measurement after each coat and final coat as required / specified.

• Mock – up Assay & Test:- Applicable in case of heat exchanger. Code of practice TEMA ASME Sec – VIII Div. I.

• Agitator Running Trial

Laboratory Testing :

In absence of original mill T.C., material is tested in approved material testing laboratory as per relevant standards and Codes to confirm the expected material specification. Client’s Authorized Inspection Agency witnesses this tests.

• ‘TESTS’ carried out at Independent Recognized Laboratories :
     To confirm the required specification, material is tested in Approved Material Testing      Laboratory. Testing are carried out into six divisions.
  
   1) Physical Testing                           2) Correction Testing
   3) Chemical Testing                          4) Miscellaneous Testing
   5) Metallography Testing                   5) Non-Destructive Testing

• Physical Testing
. Tensile Test                                        . Weldability Test
. Bend Test                                          . Flattering Test / Flaring Test
. Impact Test                                        . Compression Test on Spring / load Test         
. Hardness Test                               

Chemical Testing      
• Spectro Analysis
• Ferrous Material by spectrometer.
• Non ferrous Material by Spectrometer.
• Wet Chemical Analysis
• Ferrous Material for various elements (C, S, P, Si, Mn, Ni, Cr, Mo, Ti)
• Non ferrous Material for various elements (Al, Cu, Ph, Sn, Zn base material &
   its alloys)
• Ferro – alloys Analysis.
• Purity of Al, Cd, Cu, Mg, Ni, Pb, Sn, & Zn
 
 Metallography Testing

1) Micro Test 2) Macro Test
 

Miscellaneous Testing

1) Welder Qualification Test    

Non-Destructive Testing

1) Radiography Test.                    2) Ultrasonic Test

3) Magnetic Particle Insp.           4) Dye Penetrate Test.

Stagewise & Final Inspection is carried out by our quality dept. & it is witnessed at all critical stages by client’s Authorized Inspection Agency. We maintain all the necessary
records for it.
Inspection & Testing reports are produced for final Inspection. Then we prepare the Inspection Dossier as a final documentation for submitting to Client at the time of dispatch.

• Dossier Index Consists of following forms (As Applicable)

• Material Chart
• WOS & PQR
• Mill T.C. photocopies
• Welding Joint Sketch.
• Radiography Records.
• Final Dimensional Records.
• S.R. / Heat Treatment Char
• Hydro Test / Pressure Test Record.
• Static / Dynamic balancing Record.
• Agitator Running Trial Record.
• Inspection Agency’s Certificate / Reference Notes.
• Workmanship / Guarantee Certificate.
• As Built Drawing.

Manufacturing Highlights :-

We Manufacture following equipments :

1) Heat Exchangers

Design Code                               : ASME Sec. VIII Div. I & TEMA

Size                                           : 5 M² to 100 M²

M.O.C.                                       : C.S. & S.S. & special Alloys

Max. Price                                  : Rs. 30 Lacs

2) Pressure Vessels / Reactors ( with Limpet Coil or Jacket )

Design Code                              : ASME Sec. VIII Div. I & IS 2062

Size                                          : 25 Ltrs. To 40 M³

Design Pressure                         : 1 bar to 60 bar
 
Thickness                                  : Max. 40 mm in C.S. & Max. 30 mm in S.S.

M.O.C.                                      : C.S., S.S. & Exotic Material like Hestolley etc.
                                                   with lining of Rubber , Ebonate, Led etc.

Max. Price                                 : Rs. 40 Lacs

4) Storage Tanks

We have designed and manufactured storage tanks on site of various sizes from 5 Mtrs. Dia. to 15 Mtrs. Dia. and height. varies from 5 Mtrs. To 24 Mtrs. in C.S. Maximum weight of one Tank is 120 Tons

5) Silos
We have designed and fabricated Silos of 100 M³ Capacity in S.S